Backed up, reset factory preferences, full format on card -
I have isolated the issue, but the Why, I don't know.
The popping occurs only on Songs recorded at 24 bit AND 44.1 Mhz.
The popping only occurs when using the jog/data wheel and/or rewind and/or forward partially through the song
The popping does not occur if you STOP and return to the beginning song and play/mix without jogging
As long as you do not skip around in the song, the popping does not occur, even if it was there before
This makes sense why popping occurs in bounce mode, because you are not starting from the beginning, to make matters worse the more you jog, the more popping occurs. This is why no one could find consistency in the popping, as mixing a small part over and over only escalates the issue, leading to everyone's frustration, if they trying to mix the popping out.
I also found that the popping can hide on virtual tracks, in individual wav files, that are evidently infinitely store on the disk, even if they are recorded over.
I took a song and only copied the tracks I need back in, eliminating all hidden virtual tracks that were overdubbed to confirm that popping can hide in the virtual tracks as well. My song was rescued.
This should be addressed by TASCAM, because it is a hardware and/or disk issue when recording in this format.
Not to say that recording in that format would not be considered a "User Issue". I'm not technical enough to know.
All songs 16 bit at 44.1 Mhz - no problems
All songs 24 bit at "48" Mhz - no problems
I did have one song at 24 bit 44.1 that did not experience popping, but this song was transferred from my DP24, so that is the only reason that I can explain the anomaly. It was most likely 16 bit before it was transferred, thus no issues because the Mhz were the same.
I am fine for the time being, would appreciate some clarification from a Tech Pro or TASCAM as to WHY, but I will go forward with my findings to avoid this in the future, and will let you know if I ever disprove what I have found.