Just a quick follow-up after getting into my M-320B today- OMG those VU meters are a pain to get the covers off of. I did figure out a trick* eventually. I replaced every broken jack plus both master inserts. I tried to replace the Effects send jack, but it's a two conductor jack so I just cleaned it. The buss cards were all very tight, but I know corrosion can build up in between contacts after a long time in storage, so I carefully inched them up a bit and worked them back down a couple of times end to end, then rocked them to seat them fully. A bunch of the RCA jacks in the master section are cracked, but they don't seem to be affecting the BAL outs so I left them alone. I don't plan to be using any RCA connections. LED meter bulbs seem to be working good, but I wish I'd turned the LEDs towards the meter faces- they're a bit dim. I couldn't get to the BNC to fix the desk lamp fixture- the power transformer is in the way and after 10 years without having to do any repairs, I discovered my multi-meter is dead. Next time in.
Outcome? No more buss issues. FX send working. Left and Right masters clean with no signal issues. The whole board sounds better and cleaner. I have VU meters! Got my XLR-Bal 1/4" snake and installed it which got rid of the impedance/level mismatch going into the +10dBu line inputs. Much better signal through the balanced inputs. I gotta be honest folks, somebody commented about "noisy mixers" back in the thread but after purposely adding digital noise to recordings for 10 years, it's nice just to hear it through an analog board. I just sounds... warmer.
*VU meter cover trick- Remove top and bottom bezel screws on the meters (you'll have to go inside and loosen the screws that hold the meter bridge to the chassis first). Once you get the meter bridge loose, it should rotate to allow access to the VU meters. The clear covers are taped to the meters on both sides and at the top, but the metal mounting plate makes it hard to get at the tape. If your mixer is original like mine was, the tech wrapped clear tape from the bottom of the meter up the side and onto the top of the meter cover. Cut it there, 1/4" from the edge and grab the edge of the tape, pulling it out and down to release the meter cover from the base. I used a razor knife to cut it free once it was clear. This way you can release both meter sides and carefully tilt the cover up to peel off the tape at the top. If you're using radial LEDs like I did, make sure to turn the LEDs towards the face or the light may be dim. Don't worry about polarity on the radial LEDs apparently they can go either way. Enjoy your new meter lights!